Case Study: Servo Control System Integration
IO connectors, terminal blocks and servo cables enabling multi-axis motion control in automotive assembly
An automotive equipment OEM integrating multi-axis servo motion control for their assembly line needed: SCSI MDR and D-Sub IO connectors for servo driver control cabinets, terminal blocks for power distribution panels, M12 D-coded connectors for PROFINET real-time communication between PLCs and servo drives, and custom servo cable harnesses (power, encoder, brake) with specific lengths and routing requirements. The existing connector mix from multiple vendors caused intermittent signal issues and assembly delays.
Unified connector supply eliminated intermittent signal issues caused by vendor incompatibility. WLGS007S terminal blocks reduced power panel wiring time by 45% compared to previous crimp-terminal approach. M12 D-coded PROFINET connectors achieved <1ms communication cycle time for 8-axis synchronization. Custom servo harnesses with pre-routed lengths reduced assembly line installation time by 30%. Zero unplanned downtime attributable to connector failures in 12 months of production operation.
Servo Control Cabinet IO: SCSI MDR 14P/20P/26P/36P/50P connectors for multi-axis servo drive signal connections, D-Sub 9P/15P/25P for RS-232/RS-485 serial links to HMI panels. WLGS007S terminal blocks with screw-lock design for power distribution panel wiring — anti-vibration, maintenance-friendly, supporting flexible combination expansion. Control Board Signal: A1501 wire-to-board connectors ensuring stable signal transmission on servo control boards. PROFINET Communication: M12 D-coded 4-pin connectors and RJ45 pre-assembled cables for real-time multi-axis synchronization via PROFINET IO, compatible with Siemens S7 PLCs. Servo Cable
Harnesses: Custom power cables (motor main power), encoder cables (high-flex for continuous motion), and brake cables with specific routing and length requirements.
Related Solutions
M12 for Industrial Automation
Motor & Servo Control
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