Application Overview
Application Overview

Control boards are the brains of industrial equipment — from robot controllers to BMS master boards to servo drive control units. Every PCBA needs reliable wire-to-board and board-to-board connections to link cable harnesses, sensor inputs, power rails and communication buses to the central processing circuitry. The connector choice directly impacts signal integrity, assembly efficiency and long-term reliability.

Control Board Connectivity Challenges
Control Board Connectivity Challenges

PCBA control board designs face four key connector challenges: (1) Space constraints — modern control boards pack more functionality into smaller footprints, demanding compact connector pitches from 1.0mm to 2.54mm. (2) Assembly reliability — high-volume PCB assembly requires connectors with positioning walls, anti-mis-insertion features and SMT grounding tabs for automated pick-and-place compatibility. (3) Vibration resistance — control boards in moving equipment (robots, vehicles, servo systems) need locking mechanisms that prevent connector loosening over millions of motion cycles. (4) Multi-interface integration — a single control board often needs connectors for power input, signal I/O, communication buses and sensor feedback, each with different current and signal requirements.


WLconnectivity Control Board Solutions
WLconnectivity Control Board Solutions

A1501 Series (1.5mm pitch): Compact 2-5P/7P structure ideal for space-constrained servo control boards, elevator control modules and compact consumer device main boards. A2001 Series (2.0mm pitch): Positioning walls and pin protection design. Proven in robot controller boards, smart cleaning robot main boards, BMS acquisition boards and electric lawn mower PCBA. Prevents mis-insertion and provides mechanical stability under vibration. A2501 Series (2.54mm pitch): Mature, cost-effective solution for general board interconnect, auxiliary power interfaces, board-to-board connections in elevator communication modules and consumer device control boards. C4201 Series: Power connectors for motor driver boards and high-current control board power inputs, supporting multi-wire expansion. All series available in DIP and SMT variants with grounding tabs for enhanced PCB adhesion.


Application Examples
Application Examples

Servo Driver Boards: A1501 for control signal input, WLGS007S terminal blocks for field power connection, C4201 for motor power output. Robot Controllers: A2001 with positioning walls for encoder feedback signals, A1257 (1.25mm) for end-effector micro connections in confined spaces. BMS Master Boards: A2501 for board-to-board communication, A1002 (1.0mm) for cell sampling signal input. Elevator Control Modules: XH2.5mm series for floor control, PH2.0mm for communication terminal modules, VH3.96mm for power connections. Smart Cleaning Robots: A1501 for main board signal, A2001 for motor driver board, A2501 for battery management board.

Related Solutions

Product Category

WTB for Control Boards

Complete wire-to-board solutions for PCBA across all industries
Product Category
WTB for Control Boards
Complete wire-to-board solutions for PCBA across all industries
Product Category

Industrial Automation

Servo driver and PLC control board connectivity
Product Category
Industrial Automation
Servo driver and PLC control board connectivity
Robotics

Robotics

Robot controller and motor driver board connections
Robotics
Robotics
Robot controller and motor driver board connections

Related Case Studies

Product Category

Servo Control System Integration

A1501 wire-to-board connectors on servo control boards with PROFINET M12 communication
Product Category
Servo Control System Integration
A1501 wire-to-board connectors on servo control boards with PROFINET M12 communication
Product Category

Robotic Arm Full-Chain Connectivity

C4140/A1257 wire-to-board for encoder feedback and end-effector control boards
Product Category
Robotic Arm Full-Chain Connectivity
C4140/A1257 wire-to-board for encoder feedback and end-effector control boards

FAQS

ALL

How many specifications of connectors does your company offer?

The product center currently offers 2,929 connector specifications, covering different pitches, pin counts, and categories to meet the needs of various application scenarios.

What pin counts are available for a single-row rubber housing with a 1.00mm pitch?

How to obtain 2D/3D drawings of a product?

What application scenarios are suitable for 1.00mm pitch housings?

How can I find the core parameters of a connector, such as its temperature resistance and protection rating?

Get In Touch

  • Room 106, No. 6 Xixing Street, Chang'an Town, Dongguan City, Guangdong Province
  • [email protected]
  • Whatsapp:+86 13711955863

Subscribe to Our Newsletter

Get the latest updates on our products, industry news, and exclusive offers delivered straight to your inbox.

Copyright ©️ 2026,WLconnectivity . All Rights Reserved.