The Challenge
The Challenge

Outdoor energy storage cabinets face extreme environmental challenges: rain, humidity, temperature swings from -40°C to +60°C ambient, UV exposure and vibration from adjacent equipment. The main power circuit between battery racks and PCS requires high-current connectors (20-30A) that maintain low contact resistance over years of outdoor service. PCS communication and EMS monitoring interfaces need multi-pin connectors that consolidate multiple signal paths while maintaining IP68 protection.

The WLconnectivity Solution
The WLconnectivity Solution

Main Power Circuit: DP21 2-3 pin high-current connectors (up to 30A per pin) for main DC bus connections between battery racks and PCS. Threaded locking ensures vibration-proof connections with IP68 protection for outdoor installation. PCS Communication: DP29 multi-pin connectors consolidating data exchange signals between PCS and BMS, supporting modular design for simplified field assembly and maintenance. EMS External Interface: DP29 multi-pin connectors aggregating monitoring, alarm and control signals to the energy management system. All DP connectors feature gold-plated contacts for long-term low-resistance connections in high-humidity environments.

Hierarchical Connectivity Architecture
Hierarchical Connectivity Architecture

WLconnectivity provides connectors at every level of the storage cabinet: Battery Module Level — A1002/A2001 wire-to-board for cell sampling (see combo-wtb-energy-bms). BMS System Level — A2501 board-to-board + DP21 multi-core for signal consolidation + ES01/ES04 floating blind-mate for high-power BMS. PCS & EMS Level — DP29 multi-pin for communication + DP21 high-current for power. Main Power — DP21/DP29 for DC bus + terminal blocks for distribution panel wiring.


Related Solutions

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Wire-to-Board for Energy BMS

A1002/A2001/A2501 connectors for battery module sampling and BMS board interconnect
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Waterproof Interconnect Solutions

IP68 sealed connectivity for power and signal transmission in harsh, wet environments
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Waterproof Interconnect Solutions
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Related Case Study

Product Category

Energy Storage BMS Full-Chain

Complete connector solution from A1002 cell sampling to DP21 main power circuit in outdoor storage cabinet deployment
Product Category
Energy Storage BMS Full-Chain
Complete connector solution from A1002 cell sampling to DP21 main power circuit in outdoor storage cabinet deployment

FAQs

What industry certifications has the product passed?

All products are certified by ISO9001, IATF16949, UL, QC080000 and comply with RoHS/REACH environmental standards.

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Does it support customized development of connectors/wire harnesses?

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