Industry Overview
Industry Overview

Energy storage systems — from photovoltaic power stations to grid-scale storage — require connectors with extreme environmental adaptability. Outdoor storage cabinets face harsh conditions including rain, humidity, temperature swings, UV exposure and vibration. WLconnectivity provides a complete hierarchical connectivity solution addressing signal acquisition, control communication, and power transmission at every level: battery module → BMS system → PCS → EMS → main power circuit.

Battery Module Connectivity
Battery Module Connectivity

Battery modules require cell series/parallel connection, individual cell voltage/temperature sampling, and BMS slave board connection. This layer handles many signals with low current in confined spaces, demanding connection stability and anti-loosening. WLconnectivity A1002 series (1.0mm pitch): Ultra-compact for individual cell and module-level sampling signal transmission. A2001/A2002 series (2.0mm pitch): Better mechanical stability for module-to-BMS acquisition board connections, suitable for light vibration environments. Core goal: reliable sampling in limited space.

BMS System Connectivity
BMS System Connectivity

BMS handles battery state monitoring, equalization protection and communication with PCS/EMS. This layer focuses on multi-path low-voltage signal transmission with low plug frequency, prioritizing long-term stable operation. A2501 series (2.54mm): Mature and cost-effective for board-to-board connections and auxiliary power interfaces. DP21 series: Multi-core connectors that consolidate multiple signal paths, supporting modular design for simplified assembly and maintenance. ES01 rectangular floating blind-mate (200A): Composite design for simultaneous power and signal — floating blind-mate eliminates tolerance issues, ensuring electrical stability. ES04 rectangular floating blind-mate (700A): Signal section available in assembled or one-piece injection molded variants, allowing customers to select matching connectors based on actual requirements, significantly reducing investment costs.

PCS, EMS & Main Power Circuit
PCS, EMS & Main Power Circuit

PCS Communication: Multi-core DP connectors and RJ45 cables for PCS-to-BMS data exchange and grid-tie control signals. EMS External Interface: DP29 multi-pin connectors for consolidating monitoring, alarm and control signals to the energy management system. Main Power Circuit: High-current DP21/DP29 connectors (up to 30A per pin) for main DC bus connections between battery racks and PCS, with IP68 protection for outdoor installation. Terminal blocks (VH3.96mm/screw-type) for field wiring in distribution panels.

Why Choose WLconnectivity for Energy Storage

IP67/IP68 Waterproof

IP67/IP68 Waterproof

Multi-point sealing design for reliable protection in wet, dusty and washdown environments
IP67/IP68 Waterproof
IP67/IP68 Waterproof
Multi-point sealing design for reliable protection in wet, dusty and washdown environments
High-Current Capable

High-Current Capable

ES01 (200A) and ES04 (700A) floating blind-mate connectors for main power circuits

High-Current Capable
High-Current Capable
ES01 (200A) and ES04 (700A) floating blind-mate connectors for main power circuits

Hierarchical Architecture

Hierarchical Architecture

Complete solution from cell-level A1002 sampling to cabinet-level DP29 EMS — one supplier for every layer

Hierarchical Architecture
Hierarchical Architecture
Complete solution from cell-level A1002 sampling to cabinet-level DP29 EMS — one supplier for every layer

Modular Design

Modular Design

Floating blind-mate eliminates tolerance issues, enabling tool-free cabinet assembly and field maintenance
Modular Design
Modular Design
Floating blind-mate eliminates tolerance issues, enabling tool-free cabinet assembly and field maintenance

Specialized Solutions

Product Category

Wire-to-Board for Energy Storage BMS

A1002/A2001/A2501 connectors for battery module sampling and BMS board interconnect
Product Category
Wire-to-Board for Energy Storage BMS
A1002/A2001/A2501 connectors for battery module sampling and BMS board interconnect
Product Category

Aviation Connectors for Energy Storage

DP21/DP29 high-current connectors for storage cabinet main circuits and PCS power
Product Category
Aviation Connectors for Energy Storage
DP21/DP29 high-current connectors for storage cabinet main circuits and PCS power

Related Case Study

Product Category

Energy Storage BMS Full-Chain Solution

DP21 main power to A1002 cell sampling — hierarchical power distribution in outdoor storage cabinet
Product Category
Energy Storage BMS Full-Chain Solution
DP21 main power to A1002 cell sampling — hierarchical power distribution in outdoor storage cabinet

FAQs

What industry certifications has the product passed?

All products are certified by ISO9001, IATF16949, UL, QC080000 and comply with RoHS/REACH environmental standards.

How do I request a price quote and place an order for a product

What are the sampling period and minimum order quantity for customized products

Does it support customized development of connectors/wire harnesses?

How to select the appropriate connector terminal and housing combination?

How can I find the core parameters of a connector, such as its temperature resistance and protection rating?

What application scenarios are suitable for 1.00mm pitch housings?

How to obtain 2D/3D drawings of a product?

What pin counts are available for a single-row rubber housing with a 1.00mm pitch?

How many specifications of connectors does your company offer?

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